Safety footwear is essential for preventing workplace foot injuries and complying with UK regulations. Understanding the legal obligations, safety ratings, and industry-specific applications helps companies to provide the right level of safety to their employees.

This guide covers all you need to know about selecting, using, and maintaining safety footwear.

Introduction to Safety Footwear

Safety footwear is a crucial part of Personal Protective Equipment (PPE) in a range of industries, including construction, manufacturing, logistics, and food services. The correct footwear protects workers from multiple hazards such as sharp objects, falling materials, chemicals, electrical shocks, and so on.

Employers in the United Kingdom are legally obliged to provide safety footwear when a risk assessment identifies the need for it. Wearing the correct safety footwear, whether to protect against foot injuries, slips, or dangerous substances, can help prevent serious accidents and ensure worker safety.

UK Safety Footwear Regulations

In the United Kingdom, the primary regulations governing safety footwear are the Personal Protective Equipment at Work Regulations 1992, as amended in 2011 and 2016, and the EN ISO 20345:2011 standard. These regulations provide the standard for ensuring that safety footwear provides suitable protection to workers.

Key Requirements Include:

  • Toe Cap Protection (Where Applicable): Safety footwear with toe caps must offer protection against a 200-joule impact. This is a crucial requirement for footwear used in environments with risks of falling or heavy objects, ensuring the toes are adequately protected. Not all safety footwear has toe caps, but those that do must meet this standard.
  • Slip Resistance: Footwear must meet minimum standards for slip resistance to prevent slips and falls in various work environments. This is tested under conditions outlined by SRA, SRB, and SRC standards, depending on the surface type (ceramic or steel) and lubrication (soapy water or glycerol).
  • Markings and Labelling: Footwear must clearly display markings that indicate compliance with EN ISO 20345:2011, including the manufacturer's identification, size, and safety symbols that correspond to the specific protective features (e.g., SB, S1, S3).
  • Fit for Purpose: Employers must ensure that all PPE, including safety footwear, is suitable for the tasks at hand. This means choosing footwear that meets the specific safety needs of the job role, such as resistance to heat, cold, chemicals, or punctures.
  • Provision by Employer: The regulations state that employers are responsible for providing safety footwear at no cost to employees when the footwear is deemed necessary by a risk assessment.
  • Ongoing Maintenance: Employers must also ensure that the footwear remains in good condition, conducting regular checks to identify wear and tear, and replacing any damaged or compromised footwear promptly.

These regulations are enforced by the Health and Safety Executive (HSE), and failure to comply with the standards can lead to penalties or legal consequences, especially in the case of workplace injuries.

The aim is to reduce foot injuries across sectors like construction, engineering, and manufacturing.

Key Safety Footwear Ratings and Standards

Safety footwear ratings and codes provide information about the level of protection they offer. These ratings ensure that the footwear is suitable for various hazardous environments.

Footwear Ratings:

  • SB (Safety Basic): This is the base-level rating for safety footwear, requiring only basic toe protection. Footwear with this rating must have a protective toecap that can withstand up to 200 joules of impact. There are no additional requirements for features such as slip resistance or water penetration.
  • S1: Footwear with an S1 rating includes all the requirements of SB, plus additional features. S1 footwear provides anti-static properties, heel energy absorption, and fuel oil resistance. This rating is suitable for environments where the primary hazards involve electrical discharges and oil spills.
  • S1P: The S1P rating adds further protection to the S1 standard, offering penetration resistance in the midsole (typically with a steel or composite plate). This is essential for environments where sharp objects on the ground, like nails or shards, are a potential hazard.
  • S2: Footwear with an S2 rating includes all the protection of S1 but adds water penetration resistance. S2 footwear is ideal for outdoor work environments where exposure to water or damp conditions is common.
  • S3: S3 footwear includes all the features of S2 and adds midsole penetration resistance. It’s designed for harsh working environments, offering protection against sharp objects underfoot as well as water penetration.
  • S4: Similar to S1 but intended for polymer/rubber boots, S4-rated footwear offers 200-joule toe protection, anti-static properties, and oil resistance, with the additional benefit of being fully waterproof and leakproof due to their molded design.
  • S5: S5 footwear builds on the S4 rating by adding midsole penetration resistance. It’s used in high-risk environments that involve water, sharp objects, and slippery surfaces, commonly seen in industries such as construction and agriculture.

Slip Resistance Standards:

  • SRA: Slip resistance tested on a ceramic tile floor with a sodium lauryl sulfate solution (similar to soap). It’s commonly required for environments like kitchens or medical facilities where slipping hazards on wet tiles are frequent.
  • SRB: Slip resistance tested on a steel floor with glycerol (similar to oil). This is used in environments where oils or lubricants are present, such as workshops or garages.
  • SRC: This combines both SRA and SRB testing methods, making SRC-rated footwear highly versatile and the best choice for environments with varied surfaces and slip risks.

ASIDE: There were some amendments to the standards in 2022 not included in this article yet. See the changes here.

The Importance of Slip Resistance in Safety Footwear

Falling, tripping, and slipping are some of the most frequent accidents at work. Slips, trips, and falls accounted for 32% of non-fatal workplace injuries in the UK in 2022/23, making slip-resistant footwear an essential safety measure.

According to the HSE, minimising incidents like these can significantly reduce injury rates and lost workdays.

Industry-Specific Applications of Safety Footwear

Each industry has unique risks and safety requirements, so the type of safety footwear required differs significantly. The following are examples of safety footwear uses in several sectors:

Construction and Engineering

  • Primary Hazards: Falling debris, sharp objects, and uneven ground.
  • Recommended Footwear: S3-rated boots with midsole penetration resistance and ankle support are essential for protecting against foot injuries. Waterproof and anti-slip features are also recommended for outdoor conditions. Slip-resistant ratings of SRC are often necessary.

Manufacturing and Warehousing

  • Primary Hazards: Heavy machinery, slippery floors, and moving objects.
  • Recommended Footwear: S1P footwear is generally suitable, providing anti-static properties, penetration resistance, and oil resistance. Slip-resistant footwear is vital in manufacturing plants and warehouses, where spills are common.

Chemical and Oil Industries

  • Primary Hazards: Chemical spills, flammable liquids, and oily surfaces.
  • Recommended Footwear: S4 or S5 boots offer full waterproof protection and resistance to chemicals, with slip resistance and penetration protection to prevent accidents in hazardous environments.

Agriculture and Food Processing

  • Primary Hazards: Wet, muddy conditions, and exposure to chemicals.
  • Recommended Footwear: S4 or S5-rated safety wellingtons, which offer full waterproof protection, slip resistance, and fuel/oil resistance. White wellingtons are commonly used in food processing environments for easy visibility of contamination.

How to Select the Right Safety Footwear

Choosing the correct safety footwear for your needs requires assessing workplace hazards and matching appropriate footwear ratings to those risks.

Here's what you should consider:

  • Assess the risks: Conduct a risk assessment and identify possible risks such as falling items, slippery flooring, or chemical exposure.
  • Check the ratings: Match the identified hazards to the appropriate ratings to ensure your footwear meets EN ISO 20345:2011 requirements.
  • Consider Comfort: Safety footwear should be both protective and comfortable to wear for extended periods of time. Lightweight composite-toed boots can help ease foot fatigue.
  • Industry Requirements: Some sectors, such as electronics, may require specialised footwear, such as ESD-rated boots, to avoid static discharge.
  • Durability and Maintenance: To ensure durability, choose sturdy footwear that can survive difficult working conditions and maintain it on a regular basis.

Proper Care and Maintenance of Safety Footwear

To extend the life of safety footwear and assure continuous protection, proper care and maintenance is necessary. The need for this would be highlighted during a PPE audit specifically for safety footwear.

Here are a few tips:

  • Regular Cleaning: Clean your boots on regularly to remove dirt, chemicals, or oils that could damage the material.
  • Drying: If your footwear becomes wet, dry it naturally rather than using direct heat sources, which can deform or harm the material.
  • Regular inspection: Look for indications of wear and tear, such as cracks, worn soles, or damaged toe caps.
  • Storage: Keep boots in a cool, dry area away from chemicals and excessive heat.

By following these maintenance procedures, you can extend the life of your safety footwear and remain compliant with safety standards.

Why Choose XAMAX® for Your Safety Footwear Needs

XAMAX® is more than just a safety supplier – we’re a trusted partner for businesses across the UK. As a BSIF-registered supplier, we guarantee that all our safety footwear complies with EN ISO 20345:2011 standards.

Our extensive range covers every industry, from heavy-duty construction boots to lightweight safety trainers for electronics work. We also offer waterproof wellingtons for industries like food processing and agriculture.

Here’s why businesses trust XAMAX®:

  • BSIF Registration: XAMAX® is a British Safety Industry Federation (BSIF) registered supplier, ensuring that all the PPE we provide meets the highest safety standards.
  • Expert Advice: Our team is available to guide you through the process of selecting the best safety footwear for your specific needs.
  • Competitive Pricing: XAMAX® offers competitive pricing without compromising on quality, ensuring you get the best value for money.

If you're looking to kit out your team with high-quality, compliant safety footwear, look no further than XAMAX®.

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Conclusion

Choosing the appropriate safety footwear is crucial to maintaining a safe and productive work environment. The rules, ratings, and standards addressed in this guide lay the foundation for choosing footwear that meets the right safety requirements while protecting workers from different hazards they might face.

From construction and manufacturing to food processing and healthcare, selecting the appropriate footwear is not just about compliance; it’s about reducing injuries, increasing comfort, and enhancing productivity.

By understanding and adhering to key safety standards like EN ISO 20345:2011 and ensuring that your footwear meets the specific needs of your industry, you can help safeguard your workforce against accidents and injuries.

Whether it's for protection against slips, chemical exposure, or heavy impact, providing your staff with the proper safety footwear is a proactive step towards workplace safety.

At XAMAX®, we understand how crucial this is. As a BSiF-registered safety supplier, we offer a range of safety boots and shoes that comply with all necessary standards and regulations. With our expertise, you can be confident that your team is protected with high-quality, compliant PPE footwear, and our team is ready to help you select the best footwear for your specific needs.